Profiles or drawings received from our customers in DWG or PDF formats are prepared in accordance with production press requirements in terms of diameters and geometries, and then submitted to the customer for final approval.
Heat Treatment
Heat treatment consists of a series of controlled heating and cooling processes applied to improve the properties of metals and alloys. This process enhances mechanical properties such as hardness, strength, and tensile resistance, while also improving the microstructure of the material.
Heat treatment is especially critical for molds, components, and high-strength applications.
Heat Treatment Processes
- Heating (Preheating & Main Heating):
The material is heated to a specific temperature depending on the material type and required hardness, ensuring uniform heat distribution.
- Cooling (Quenching):
The material is rapidly cooled using water, oil, or air to achieve the desired hardness and structural transformation.
- Tempering:
A process applied to reduce brittleness after hardening, where the material is reheated to a controlled temperature and then cooled slowly to achieve the required balance between hardness and toughness.
Hardness Levels: 46–48 HRC and 48–50 HRC
Our molds and components are processed to achieve hardness levels of 46–48 HRC or 48–50 HRC.
This hardness range ensures high wear resistance, excellent durability, and long service life.
The required hardness level is determined based on the application and working conditions, especially for components exposed to high temperature and pressure.
Why Heat Treatment?
- Increased durability and wear resistance:
Improves resistance to continuous use and friction.
- High hardness:
Extends product life and reduces maintenance costs.
- Improved mechanical properties:
Enhances reliability and overall product performance.
- Precise process control:
Advanced German-made equipment ensures high accuracy and consistent quality.
Why Choose Us?
- Advanced German heat treatment equipment
- Experienced engineering and technical team
- Customized solutions based on material and hardness requirements
- On-time delivery commitment
We provide high-quality heat treatment services that enhance strength, durability, and service life, ensuring top performance for molds and components.
