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Wire EDM is one of the most precise and efficient metal processing technologies and is especially used in machining complex shapes and precise parts. This process is based on the principle of eroding metal surfaces through high-density electrical discharges. Wire EDM machines enable metal parts to be cut with high precision into the desired shapes and dimensions, providing major advantages especially in mold and special part production.
In our company, mold surface cutting is carried out with the highest quality using 4 FANUC (Japanese) machines and OKI (Japanese) wires with high precision cutting capability. This technology allows achieving very tight tolerances and excellent results in machining complex geometries.
Wire EDM Process Stages
The wire EDM process includes the following steps:
Material Selection and Preparation: Suitable metal parts for wire EDM are selected and placed on the machine. These parts are generally made of hardened steel or copper.
Wire Installation: OKI brand wire with high electrical conductivity is used. During cutting, it erodes the material through fine and high-voltage electrical currents. The wire is guided around the part on the CNC machine according to the required shape.
Cutting Process: FANUC CNC machines precisely control the movement of the wire. The wire erodes the metal surface through electrical discharge, achieving the required shape and dimensions. This process is carried out with very tight tolerances, allowing complex shapes to be cut with high precision.
Advantages of Wire EDM
High Precision: Provides excellent results especially for complex shapes and tight tolerances, allowing even the smallest details to be processed without errors.
Complex Shape Cutting: Enables machining of complex internal contours and fine cuts that are difficult to achieve with conventional methods.
Minimal Heat Effect: The process does not generate high heat, preventing deformation of the part, which is very important in precision mold manufacturing.
High Surface Quality: Produces smooth and high-quality surfaces, especially in mold production.
High-Tech Equipment: FANUC CNC machines are among the best in the industry, offering high accuracy and efficiency even in complex projects.
Japanese Technology: OKI wires provide excellent performance and durability, ensuring perfect cutting results.
Experienced Team: Our engineers and technicians ensure efficient execution at every stage.
Flexible Solutions and On-Time Delivery: We provide customized solutions for different projects and ensure efficient and timely delivery.
With our Wire EDM services, we cut the most complex parts and molds with high precision using FANUC CNC machines and OKI wires, delivering reliable solutions for all custom designs and part production.